Hi Paul,
Tried that too - and I didn't have that gauge installed, so that was a good guess. Still no go. Commented out the fS9gps too, even though I saw it in the root gauges folder.
Here is my panel.cfg file ...
// ---------------- ALPHASIM Vought F8 Crusader Panel.cfg for FSX
// ---------------- © P Perrott, H Pralle - Alphasim March, 2013
// ---------------- © Paul Martin 2014
// ---------------- Modded 20140912 by Paul Martin [JAFO]
// ---------------- PHOTO-REAL Widescreen PANEL with VC Panel additions to match.
[Window Titles]
Window00=Main Panel // zorder=2
Window01=Autopilot // zorder=7
Window02=Radio Panel // zorder=7
Window03=GPS // zorder=7
Window04=Electrics // zorder=7
Window05=fake5
Window06=fake6
Window07=fake7
Window08=fake8
Window09=fake9
Window10=CANOPY + Main Panel Mask // zorder=6
Window11=Stick // zorder=10
Window12=Cockpit Glass ALPHA // zorder=0
Window13=Gauge Glass ALPHA // zorder=5
Window14=RADAR popup // zorder=11
[VIEWS]
VIEW_FORWARD_WINDOWS=MAIN_PANEL,RADIO_STACK_PANEL,1002,GPS_PANEL
VIEW_FORWARD_ZOOM=0.950
VIEW_FORWARD_DIR=7.000, 0.000, 0.000
VIEW_FORWARD_RIGHT_ZOOM=0.950
VIEW_RIGHT_ZOOM=0.950
VIEW_REAR_RIGHT_ZOOM=0.950
VIEW_REAR_LEFT_ZOOM=0.950
VIEW_LEFT_ZOOM=0.950
VIEW_FORWARD_LEFT_ZOOM=0.950
// XXXXXXXXXXXXXXXXXXXXXXXXXXXX MAIN WINDOW XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
[Window00]
file=Crusader-Pnl1680.bmp
size_mm=1680,1050
window_size_ratio=1.000
position=7
visible=1
ident=MAIN_PANEL
sizeable=1
moveable=0
render_3d_window=1
window_size= 1.000, 1.000
window_pos= 0.000, 0.000
zorder=2
draw_order00=gauge02, gauge04, gauge05, gauge08, gauge09, gauge10, gauge11, gauge15 // RMI conflicts
draw_order01=gauge00, gauge55, gauge36, gauge37, gauge51, gauge71 // Maplight conflicts
draw_order02=gauge02, gauge27
gauge00=Crusader!Compass, 994,85,82,82 //
gauge01=Crusader!AOA Indexer, 677,272,24,56 // JAFO
gauge02=Crusader!Radarscreen_V1, 705,365,250,250 //
gauge27=Crusader!Reflection, 705,365,250,250 // Reflection
gauge03=Crusader!OilPress, 470,533,93,88 //
gauge04=Crusader!Radar_alt, 568,496,160,160 //
gauge05=Crusader!ILS, 965,504,164,164 //
gauge06=Crusader!RPM_N2, 343,649,104,104 // JAFO
gauge07=Crusader!AOA, 454,651,98,98 //
gauge08=Crusader!ASI, 571,692,144,144 //
gauge09=Crusader!ATT, 715,684,254,254 //
gauge10=Crusader!RMI, 975,695,140,140 //
gauge11=Crusader!clock, 1122,637,132,132 //
gauge12=Crusader!UHF, 1251,658,96,96 // JAFO UHF comm - static image
gauge13=Crusader!EPR_105D, 340,778,103,102 // JAFO
gauge14=Crusader!VSI, 450,772,108,108 //
gauge15=Crusader!FuelQuantity, 1137,784,100,98 // JAFO
gauge16=Crusader!Fuel_Transfer, 1255,786,94,94 // JAFO
gauge17=Crusader!EGT1, 343,890,108,104 //
gauge18=Crusader!G_meter, 458,896,96,96 //
gauge19=Crusader!Altimeter, 568,854,150,150 //
gauge20=Crusader!TurnBank, 1015,863,97,99 //
gauge21=Crusader!Fuel Flow, 1128,895,114,114 //
gauge22=Crusader!Oxy Cyl Pressure, 1241,897,111,111 // JAFO fake - Total fuel
gauge23=Crusader!HYD PRESSURE, 1368,799,50,50 //
gauge24=Crusader!HYD PRESSURE, 1366,855,50,50 //
gauge25=Crusader!HYD PRESSURE, 1364,911,50,50 //
gauge26=Crusader!tail_trim, 910,936,36,60 // JAFO
//----------------------------------------------- LIGHTS
gauge30=Crusader!Gear Lights, 285,774,56,84 //
gauge31=Crusader!L_Wheels, 275,880,72,36 // wheel droop
gauge32=Crusader!L_Probe, 275,918,72,36 // refuel probe
gauge33=Crusader!L_SPDBRK, 275,953,36,36 //
gauge34=Crusader!L_FuelPress, 310,953,36,36 // JAFO fuel boost pump [same as 36]
gauge35=Crusader!L_Fire, 598,451,80,40 //
gauge36=Crusader!L_FuelPress, 994,438,40,40 // JAFO fuel pump
gauge37=Crusader!L_LowFuel, 1036,438,40,40 // F105
gauge38=Crusader!L_Refuel, 1275,597,44,40 // JAFO fuel transfer
gauge39=Crusader!L_Oxygen, 1360,754,72,38 // JAFO fake - Low fuel
gauge40=Crusader!L_Hyd, 1372,967,36,36 //
gauge41=Crusader!F8_flap_pos, 727,940,28,28 // JAFO
//----------------------------------------------- Switches
gauge50=Crusader!Canopy release, 227,546,160,170 // JAFO
gauge51=Crusader!switch_Dump, 1137,494,54,130 // JAFO
gauge52=Crusader!Gear Lever, 280,990,78,188 // From IRIS Tornado - resized.
gauge53=Crusader!Tailhook, 1330,990,54,130 // JAFO
gauge54=Crusader!mapswitch, 1414,520,30,30 // JAFO Maplight switch
gauge55=Crusader!maplight, 842,0,530,232 // JAFO Maplight on stalk
gauge60=Crusader!AP Icon, 480,510,15,15
gauge61=Crusader!Electrical Icon, 496,510,15,15
gauge62=Crusader!GPS Icon, 512,510,15,15
gauge63=Crusader!Radio Icon, 528,510,15,15
gauge64=Crusader!Map Icon, 544,510,15,15
// ---------------------------------------------------- Mirrors
gauge70=Crusader!ml, 335,70,218,235 // JAFO left Mirror
gauge71=Crusader!mr, 1125,70,218,235 // JAFO right Mirror
// XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
//-------------------------------------------------------- Autopilot
[Window01]
size_mm=1680,1050
window_size_ratio=1.00
position=7
visible=0
sizeable=1
moveable=0
ident=1002
Background_color=0,0,0
window_size= 1.000, 1.000
window_pos= 0.000, 0.000
nomenu=0
zorder=7
gauge00=Crusader!AUTOPILOT, 704,636,270,44 //
//-------------------------------------------------------- Radio
[Window02]
file=Crusader/Radio window.BMP
size_mm=193,330
position=8
visible=0
ident=RADIO_STACK_PANEL
nomenu=0
zorder=7
gauge00=Crusader!ADF Radio, 9,5,175,88
gauge01=Crusader!Radio, 9,94,175,88
gauge02=Crusader!Transponder, 9,182
gauge03=Crusader!Audio Selector, 6,261
//-------------------------------------------------------- GPS
[Window03]
Background_color=0,0,0
size_mm=400,400
position=2
visible=0
ident=GPS_PANEL
nomenu=0
zorder=7
//gauge00=fs9gps!gps_500, 0,0,400,400
//-------------------------------------------------------- Electrics
[Window04]
file=Crusader/Radio window.BMP
size_mm=120,170
position=8
visible=0
ident=125
nomenu=0
zorder=7
gauge00=Crusader!ELECTRIC, 0,0,120,170
//-------------------------------------------------------- Fakes
[Window05]
ident=fake5
nomenu=1
[Window06]
ident=fake6
nomenu=1
[Window07]
ident=fake7
nomenu=1
[Window08]
ident=fake8
nomenu=1
[Window09]
ident=fake9
nomenu=1
//-------------------------------------------------------- CANOPY + Main Panel Mask
[Window10]
file=Crusader/CrusaderPnl1680-mask.bmp
size_mm=1680,1050
window_size_ratio=1.00
position=7
visible=1
nomenu=1
sizeable=1
moveable=0
ident=32001
Background_color=0,0,0
zorder=6
window_size= 1.000, 1.000
window_pos= 0.000, 0.000
gauge00=Crusader!Floating-sight-switch, 951,583,40,40 // JAFO
gauge01=Crusader!CanopyLeft, 0,0,850,800 // JAFO
gauge02=Crusader!CanopyRight, 830,0,850,800 // JAFO
gauge03=Crusader!Floating-Sight, 665,96,322,354 // JAFO mask cutoff to match HUD glass.
//-------------------------------------------------------- JOYSTICK
[Window11]
Background_color=0,0,0
size_mm=1680,1050
window_size_ratio=1.00
position=1
visible=1
ident=40
nomenu=1
sizeable=1
moveable=0
window_size= 1.000, 1.000
window_pos= 0.000, 0.000
zorder=10
gauge00=Crusader!FlightStick, 300,1500,1080,900 // JAFO
//-------------------------------------------------------- Cockpit Glass REFLECTIONS
[Window12]
file=Crusader/CrusaderPnl1680-glass.bmp
size_mm=1680x1050
window_size_ratio=1.000
position=7
alpha_blend=0.15
no_luminous=1
visible=1
ident=20
sizeable=1
moveable=0
nomenu=1
window_size= 1.000, 1.000
window_pos= 0.000, 0.000
zorder=0
draw_order00=gauge00, gauge01, gauge02, gauge03
gauge00=Crusader!CanopyLeftalpha, 0,0,850,800 // JAFO
gauge01=Crusader!CanopyRightalpha, 830,0,850,800 // JAFO
gauge02=Crusader!CanopyLeftAlphaMirror, 20,20,850,800 // JAFO
gauge03=Crusader!CanopyRightAlphaMirror, 810,20,850,800 // JAFO
//-------------------------------------------------------- Gauge Glass REFLECTION
[Window13]
file=Crusader/CrusaderPnl1680-Gauge-Glass.bmp
size_mm=1680x1050
window_size_ratio=1.000
position=7
alpha_blend=0.30
no_luminous=1
visible=1
ident=20
sizeable=1
moveable=0
nomenu=1
zorder=5
window_size= 1.000, 1.000
window_pos= 0.000, 0.000
gauge00=Crusader!RadarToggle, 720,380,220,220 // Generic RADAR v1 panel switch
//-------------------------------------------------------- GenericRadar V.1 Panel
[Window14]
Background_color=0,0,0
size_mm=380,380
window_size_ratio=1
position=7
visible=0
ident=1024
zorder=11
gauge00=Crusader!Radarscreen_V1, 30,0,320,380
// XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
//-------------------------------------------------------- VIRTUAL COCKPIT
// XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
[Vcockpit01]
Background_color=0,0,0
size_mm=1024,1024
visible=0
pixel_size=1024,1024
texture=$vpanel1
draw_order00=gauge02, gauge03, gauge04, gauge05, gauge07, gauge08, gauge09, gauge10, gauge11, gauge12 //
draw_order01=gauge14, gauge15, gauge16, gauge17, gauge18, gauge19, gauge20, gauge21, gauge22, gauge23 //
draw_order02=gauge24, gauge25, gauge26, gauge27, gauge28, gauge29, gauge30, gauge31, gauge32, gauge33 //
draw_order03=gauge34, gauge35, gauge36, gauge37, gauge38, gauge39, gauge40, gauge41, gauge42, gauge43 //
draw_order04=gauge44, gauge45 //
draw_order05=gauge70, gauge71, gauge72, gauge73, gauge74, gauge64 //
gauge01=Crusader!Floating-Sight, 400,0,200,220 //420,0,161,177 // mask cutoff to match HUD glass.
gauge02=Crusader!OilPress, 176,279,77,77 //
gauge03=Crusader!Reflection, 176,279,77,77 // Reflection
gauge04=Crusader!Radar_alt, 273,265,119,120 //
gauge05=Crusader!Reflection, 273,265,119,120 // Reflection
gauge06=Crusader!ILS, 638,271,121,125 //
gauge07=Crusader!RPM_N2, 79,383,82,83 //
gauge08=Crusader!Reflection, 79,383,82,83 // Reflection
gauge09=Crusader!AOA, 175,382,77,76 //
gauge10=Crusader!Reflection, 176,382,77,76 // Reflection
gauge11=Crusader!ASI, 280,414,106,109 //
gauge12=Crusader!Reflection, 280,414,106,109 // Reflection
gauge13=Crusader!ATT, 414,432,198,200 //
gauge14=Crusader!RMI, 642,420,107,110 //
gauge15=Crusader!Reflection, 642,420,107,110 // Reflection
gauge16=Crusader!clock, 766,385,90,89 //
gauge17=Crusader!Reflection, 766,385,90,89 // Reflection
gauge18=Crusader!UHF, 866,397,68,68 //
gauge19=Crusader!Reflection, 866,397,68,68 // Reflection
gauge20=Crusader!EPR_105D, 78,489,80,80 //
gauge21=Crusader!Reflection, 78,489,80,80 // Reflection
gauge22=Crusader!VSI, 167,475,96,96 //
gauge23=Crusader!Reflection, 167,475,96,96 // Reflection
gauge24=Crusader!FuelQuantity, 770,487,73,75 //
gauge25=Crusader!Reflection, 770,487,73,75 // Reflection
gauge26=Crusader!Fuel_Transfer, 863,490,68,70 //
gauge27=Crusader!Reflection, 863,490,68,70 // Reflection
gauge28=Crusader!EGT1, 79,587,90,90 //
gauge29=Crusader!Reflection, 79,587,90,90 // Reflection
gauge30=Crusader!G_meter, 176,589,81,81 //
gauge31=Crusader!Reflection, 176,589,81,81 // Reflection
gauge32=Crusader!Altimeter, 266,552,122,124 //
gauge33=Crusader!Reflection, 266,552,122,124 // Reflection
gauge34=Crusader!TurnBank, 668,573,80,84 //
gauge35=Crusader!Reflection, 668,573,80,84 // Reflection
gauge36=Crusader!Fuel Flow, 764,575,86,86 //
gauge37=Crusader!Reflection, 764,579,86,86 // Reflection
gauge38=Crusader!Oxy Cyl Pressure, 856,576,86,86 // fake - Total fuel
gauge39=Crusader!Reflection, 856,576,86,86 // Reflection
gauge40=Crusader!HYD PRESSURE, 948,513,42,42 //
gauge41=Crusader!Reflection, 948,513,42,42 // Reflection
gauge42=Crusader!HYD PRESSURE, 948,568,42,42 //
gauge43=Crusader!Reflection, 948,568,42,42 // Reflection
gauge44=Crusader!HYD PRESSURE, 948,623,42,42 //
gauge45=Crusader!Reflection, 948,623,42,42 // Reflection
gauge46=Crusader!tail_trim, 551,666,26,50 //
gauge47=Crusader!AUTOPILOT, 398,370,230,44 //
//----------------------------------------------- LIGHTS
gauge50=Crusader!AOA Indexer, 316,104,24,80 //
gauge51=Crusader!L_Stall, 282,233,56,20 // not legit.
gauge52=Crusader!L_Fire, 357,211,33,25 //
gauge53=Crusader!L_FuelPress, 653,228,29,29 //
gauge54=Crusader!L_LowFuel, 681,228,29,29 //
gauge55=Crusader!L_Refuel, 862,348,33,22 //
gauge56=Crusader!Gear_Ind, 10,491,66,71 //
gauge56=Crusader!L_Oxygen, 950,477,30,23 // fake - Low fuel
gauge57=Crusader!L_Wheels, 11,575,64,34 // wheel droop
gauge58=Crusader!L_Probe, 11,609,64,34 // refuel probe
gauge59=Crusader!L_SPDBRK, 11,643,32,34 //
gauge60=Crusader!L_FuelPress, 43,643,32,34 // fuel boost pump [same as 53]
gauge61=Crusader!F8_flap_pos, 406,661,30,30 //
gauge64=Crusader!Canopy release VC, 45,300,80,85 //
gauge65=Crusader!switch_Dump, 800,265,42,110 // offset
gauge70=Crusader!ATC Icon, 83,348,14,14
gauge71=Crusader!Electrical Icon, 98,348,14,14
gauge72=Crusader!GPS Icon, 113,347,14,14
gauge73=Crusader!Radio Icon, 128,347,14,14
gauge74=Crusader!Map Icon, 143,347,14,14
//--------------------------------------------------------
[Vcockpit02]
Background_color=0,0,0
size_mm=512,512
visible=0
pixel_size=512,512
texture=$vpanel2
draw_order00=gauge00, gauge01, gauge02, gauge03 //
gauge00=Crusader!Radarscreen_V1, 83,96,343,343 //
gauge01=Crusader!Radarmask, 36,36,440,440 //
gauge02=Crusader!Reflection, 83,96,343,343 // Reflection
gauge03=Crusader!RadarToggle, 83,96,343,343 // Generic RADAR v1 panel switch
gauge04=Crusader!Floating-sight-switch, 432,460,66,66 //
//--------------------------------------------------------
[Vcockpit03]
Background_color=0,0,0
size_mm=256,256
visible=0
pixel_size=256,256
texture=$vpanel3
gauge00=Crusader!Compass, 10,30,210,210
// AB effects which work correctly....with 3 stage burner toggle.
gauge01=Crusader!AB-Stage1-20pc, 6,2,10,10
gauge02=Crusader!AB-Stage2-50pc, 6,2,10,10
gauge03=Crusader!AB-Stage3-90pc, 6,2,10,10
gauge04=Crusader!105_Jetsmoke, 6,2,10,10
//gauge05=Crusader!105_contrail, 6,2,10,10
//gauge06=Crusader!105_Vapour_WING, 6,2,10,10
gauge07=Crusader!105_FlapsUp, 6,2,10,10
// --------------------------------------------------- SONIC BOOM
//gauge08=rcb-miljet!SonicBoomControl, 0,0 // The SonicBoom gauge
//gauge09=COP_Sound!dsd_xml_sound3, 0,0,,, ./gauges/rcb-miljet/COP_Sound.ini // Plays sounds
[Color]
Day=255,255,255
Night=20,50,20
Luminous=240,220,140
[Default View]
X=0
Y=0
SIZE_X=8191
SIZE_Y=6143
// EOF
Am at wits end ... and I know it's the panel, since if I alias the plane to Don's panel, then it's fine.
dl